Our Process

Interior of a cargo van with gray panels, two large speaker boxes on the floor, and two beige seats in the driver's area.

Van Prep

New and Used vans come into the shop as blank slates. Factory interior trim panels are removed, passenger seats removed, rust removed and treated.

Inside a vehicle under construction, with brown paper and masking tape covering parts of the window opening, and a tool or insulation material visible inside.

Cutting Holes

Windows, Air conditioning units, Max Air Fans, Flare spaces and shore power outlets. Metal shavings cause rust so proper preparation and clean up needs to be taken.

The interior of an empty van under construction, showing insulation and wiring inside.
Silver Mercedes-Benz van parked on the side of a foggy road with trees in the background, fog obscuring visibility.
Interior of a vehicle showing two front seats with the covers removed, revealing their mounting and adjustment mechanisms. The dashboard with controls, a gear shift, and a terrain view outside can be seen.

Exterior Accessories

We then like to get some of the exterior accessories attached. These include, but not limited to Roof Racks, Solar Panels, Off-Road Tires, Fresh/Gray/Black tanks, Flood Lights, Awnings, Suspension Upgrades, Ladders, Tire Racks, and Exterior Boxes.

Interior Accessories

Then it’s time to turn inwards. Some of the many accessories we add are Apple / Android car play, swivel seats, Webasto or similar heaters, hydronic water heaters,

Sub Floor & Interior Framing

A strong foundation is needed to support the weight of the entire van build. All cabinets and structures put in the van will also be squared to the van, so this is one of the most important steps.

A piece of 3M Thinsulate insulation material, with the black side partially peeled back to reveal the white insulating layer inside.

Insulation and Wiring

Insulation is handled in three steps. 1. Rigid foam boards for the floor. 2. Thinsulate for large open surfaces on the walls and ceilings. 3. Havelock wool for all the nooks and crannies. These 3 products allows for most R-Value and easiest installation throughout the van.

The van is also prewired at this stage allowing wires to be hidden behind the walls.

Finish Flooring, Ceiling, Walls

This is the stage were a van starts to come alive. With hundreds of different finishes possible the van can go in many directions all depending on how the customer envisions the final product.

80/20 Framing

80/20 is extruded aluminum, it is stronger, lighter, and easier to work with then straight wood cabinets. It also provides more safety in the unfortunate event of a crash providing less projectiles to cause injury.

A blue and white electrical panel with various components and wires, located in a workshop or industrial setting.
Interior of a vehicle under renovation with exposed wiring and framework, with some furniture and equipment present.
3D model of a metal-framed structure with multiple horizontal and vertical rails, likely a framework for a cabinet or shelving unit.

Cabinetry Finishes

Although 80/20 is stronger and lighter then wood, it gives an industrial look to any build. That’s why we cover the 80/20 in wood panels to create a more home like environment. Panels can be finished in many different ways, from staining to painting and even laminated in HPL to look like metals, stones, or other woods.

Interior of a tiny home on wheels with a small dining area, bench seating with cushions, a small table, kitchen sink, and windows showing a street with trees outside.
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Electrical + Plumbing Install

The heart of any van comes in the form of the electrical and plumbing systems on board. Living in your van is fun for awhile, but adding in the luxuries of induction cooktops, air conditioning, heating, running water make staying in your van feel more like a home.

Interior of a camper van showing the driver's seat, a small kitchen area with white cabinets, a window with beige curtain, and a wood-paneled ceiling.

Finishes

The final touches to any van take the longest, but ate the most rewarding. Final trim pieces go in, organizing bins, plants, pillows and pictures are all added.